How to Achieve a Sustainable Packaging Supply Chain?

Posted by ReUsed USA
On December 17, 2022

 A Sustainable circular supply chain is coming

Supply chains are transitioning from linear, excessive models to circular, sustainable ones – but there are still huge problems ahead

Businesses continue to prioritize environmental, social, and governance (ESG) concerns in the face of supply chain disruptions around the world. In order to reduce waste and extend the lifecycle of products, producers and consumers alike should consider whether their actions align with the circular economy’s sustainable principles of sharing, reusing, repairing, refurbishing and recycling existing materials as long as possible. This model of production and consumption is based on sharing, reusing, repairing, refurbishing, and recycling.

There are still almost 100 billion tonnes of materials being wasted each year in the world and only 8.6% of our economy is circular at the moment. Globally, 5 billion people lack waste management or recycling infrastructure. Businesses must therefore prioritize sustainability more than ever before.

What is reusable packaging?

In addition to pallets, bins, tanks, intermediate bulk containers (IBCs), reusable plastic containers (RPCs), hand-held containers and totes, trays and dunnage that help move products efficiently and safely, reusable transport packaging consists of pallets, bins, tanks, intermediate bulk containers (IBCs), hand-held containers and totes, and reusable dunnage.

In order to ensure their effective recovery and return to continuous use, these packaging products are designed for long-term use. As a typical application, it involves transporting raw materials, commodities, ingredients or parts to manufacturing or processing facilities. Then, it involves shipping finished goods to distribution centers or warehouses in order to be sold on wholesale or retail markets.

While most reusable transport packaging products are designed for business-to-business applications, e-commerce and home delivery applications are opening up opportunities for reusable packaging to be used for household deliveries.

In order to construct reusable packaging, rigorous operations and logistics systems are used to ensure that durable materials such as metal, plastic, and wood are used. Easily recoverable, refurbished, or remanufactured, reusable packaging is made of recyclable materials. Corrugated boxes, for instance, are designed for one-time use before being disposed of and recycled or landfilled, in contrast to reusable packaging.

Circular supply chains significance in the united states

As sustainability becomes a top priority, companies must adopt net-zero practices throughout their entire operations. Throughout the supply chain, companies should strive for zero emissions, zero waste, and zero inequality ESG goals.

Design, sourcing, marketing, production and delivery of goods should be built on a circular model built on reusability and recyclability. In order for the supply chain to be truly sustainable, this must be accomplished.

The way we use materials contributes half of total global emissions, as we consume more resources than our planet can sustainably support. In order to make the transition to a circular economy, we must design not only products and new materials to eliminate waste, but also new policies, infrastructure, and business ecosystems.”



 Technological innovations needed for a circular supply chain to succeed.


Technological advances in the fields of computer science and engineering have both aided and harmed sustainability in packaging and the supply chain. The shift to a circular economy continues to be hampered by globalisation, product complexity and heightened consumer demands. Data collection and analysis are the first steps to understanding the environmental impact of supply chain decisions.

In addition to collecting data, these technology-driven strategies aim to help businesses transition to sustainable packaging and design.Here are some long term goals for the supply chain

  • Preventing environmental destruction by eliminating waste.
  • Long-term circulation of materials within the supply chain.
  • Integrating consumer decisions through end-to-end operational insight.


Business leaders must engage with technological innovations that provide a fuller picture of supply chain impacts to achieve these goals.

Companies can collect data at every point of production, from raw materials to finished goods, thanks to sensors and ever-improving internet connectivity. By leveraging machine learning and artificial intelligence (AI), companies can gather advanced information that promotes efficiency throughout the supply chain, whether it’s optimizing delivery routes or replacing disposables with reusables.

We must measure the circular economy before we can deliver it. Recycled materials and products need to be understood. These items must be reusable, compostable, sourced from fossil fuels, and contain a minimal amount of CO2.



Reusable packaging design and production


Many problems arise when it comes to recycling materials such as plastic, cardboard, pallets, totes, drums, barrels, and any type of container.  These issues often stem from a lack of standardization and have lots of diversity in packaging and product designs. At the end of the day the simple fact is that some materials simply cannot be recycled.

Sustainable product design is still not implemented by the majority of companies. Many companies are already reducing carbon emissions at all stages of the supply chain, but they continue to overlook product design at the early stages and end-of-life management at the later stages.

In order to reap the benefits of a circular economy, companies must transition to a sustainable design of products and packaging. Following the implementation of sustainable design, 73% of companies experienced increased revenue growth as well as a 67% reduction in carbon emissions. The complexities underlying sustainable packaging, as well as the need for companies to collect and interpret data to fully understand their environmental impact.


What is classified as reusable packaging?


  • Packages are designed to be reused in similar or identical applications, or for different purposes in a supply chain.
  • In addition to being highly durable, the packaging has a long lifespan of several years, making it suitable for multiple trips.
  • As the packaging is recovered, inspected, repaired if necessary, and reissued into the supply chain for reuse, it is continuously recovered, inspected, repaired, and reissued.
  • There is a system in place to prevent packaging from becoming solid waste, and the packaging is recovered and recycled when the product is no longer needed.


Let’s take a simple candy box as an example. The primary packaging contains the candy tray, and secondary packaging surrounds it. Additionally, industrial packaging is used for transportation. Understanding what materials are used at what point in production is an unbelievably complex task. Most of this packaging is intended for a 1-way trip and will end up in local landfill.


To achieve a zero-waste future, we need to develop business-specific and industry-specific solutions that address the final mile.

In addition, we are being very selective about the materials we use. Our current focus is plastics and reuseable packaging. However, we will extend our reach rapidly to textiles, used batteries, food product, metal, building materials, and electronic components.

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